Meet the facilitator

Robert Burrow

Hello and welcome to the blog for Lancashire’s dairy monitor farm, I am Robert Burrow the facilitator for the monitor farm.

I am part of the Rural Team, based in the Rural Business Centre at Myerscough College (Tel:01995 642206 / email: rburrow2@myerscough.ac.uk) delivering the Northwest Livestock Programme in Lancashire. I will be working with the Hartley family at Bashall Eaves, Clitheroe, for the next three years (2009-2012), organising and facilitating the business group meetings and posting updates here.

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Video 2: Balancing performance

Below Ben Hartley and vet Rob Howe address acidosis and loose muck in the dairy cattle caused by increased energy from the improvements made to the silage, before looking with Promar advisor Andy Taylor at how the right fertiliser and nutrient management plan has made financial and environmental improvements. (Filmed Spring 2012)

Report: Is calf and heifer rearing affecting future milk yields?

This was the first on-farm meeting since June, allowing everyone an opportunity to see the changes that have been made over the summer to the feeding trough in the main building and the ongoing work in the dry cow building. The cows are milking well, a credit to John and Ben’s hard work, and averaged 31.9 litres/cow/day in October.

Dairyco's Chris Coxon talks calf health at Mason House Farm (see below)

Dairyco's Chris Coxon talks calf health at Mason House Farm (see below)

The feed trough has now been extended into the space outside the building, with the cows having the chance to feed outside and enjoy the fresh air. Ben is monitoring the amount of silage fed each day to see what effect the trough extension has had on intakes.

The large six inch step on one side of the trough had been reduced to 1.5 inches, and it will be interesting over the coming months to see if the changes to the trough have an impact on the cow’s feet, as lameness is currently the biggest health issue within the herd.

John and Ben have decided to install cubicles in the dry cow building for the transition group and those nearest to calving, whilst keeping two bedded pens at one end of the building. This has been brought about by the current cost of straw and not being able to find a suitable alternative, having tried several different types of bedding and composting over the past 12 months.

The cubicles will be large cow comfort ones with straw beds, with the transition group and those nearest to calving standing head to head, to reduce the impact when changing groups after calving.

Milkbench+
This year’s DairyCo Milkbench+ figures have shown a significant improvement for John and Ben and there are now nine group members who have gone through the process with Tina Swainston.

To enable everyone undertaking the benchmarking to make best use of the figures, there will be a meeting in January next year to go through them and discuss any issues they might throw up. This will be a closed meeting only for those who have gone through the process, and will hopefully create some useful discussion that will be of benefit to everyone.

Milkbench+ is a free service from DairyCo, paid for out of the levy and is well worth undertaking. If anyone else would like to be involved please contact me at the college.

Optimising Calf and Heifer Rearing to Maximise Future Yields

This was the first meeting dedicated solely to calf and heifer rearing – one enterprise on many farms that is often overlooked. Our speaker was Chris Coxon from DairyCo, who travelled up from Somerset where he is one of the extension officers for the South West.

calvesTop tips from the meeting
• Cost is important – but heifer rearing is a long term investment
• Good quality colostrum is key to ensuring continual first rate health
• Only 40% of calves receive adequate colostrums in the first 24 hours unaided
• Get the balance of milk and concentrate feeding right in the first 4 weeks to stimulate good rumen development
• Heifers calving at 24 months are the most profitable long term
Chris opened by looking at the key aspects of any youngstock rearing system;
• Colostrum
• Efficient growth – milk feeding / concentrate
• Achieving bulling weights and fertility
• Housing / environment
• Targets – assessment of success

Youngstocktable
All of these will greatly affect the age at which a heifer calves, and Chris explained that the age of calving and culling rate vastly affects the number of youngstock on the farm at any one time and the cost of rearing them.

For example a 100-head herd calving heifers at 24 months, with a culling rate of 23% would have 48 head of youngstock of varying ages, compared to calving at 30 months when there are 60 head. This will all put extra pressure on time, cost and buildings.

The variable costs for rearing a heifer to calving down are on average £1200 – £1550, depending on age. If a heifer calves down at 3yrs it costs an extra £350, whereas one calving at 2 yrs has already covered the cost of rearing by 33 months of age.

Mortality

In a recent DairyCo study;
• 4% of heifer calves died in the first 24 hours
• A further 14% failed to reach first lactation
• After calving another 15% did not reach 2nd lactation
• Totalling 33% of heifers that fail to reach second lactation

These high mortality rates can often be attributed to a large number of calves having a poor growth rate in their first 6 months, due to diseases like pneumonia and rotavirus.

View Chris Coxon’s presentation>>chriscoxonpres

3 Qs

Chris stressed that to help reduce the impact of poor growth rates and mortality it is essential that calves receive adequate colostrum, which he described as the 3 Qs.

• Quality It is essential to feed calves with high quality colostrum
• Quantity 4 litres in first 12 hours or 10% of bodyweight in 2 feeds
• Quickly At least 2 litres in the first 2 hours of life and at the latest 6 hours after birth

Only 40% of calves born will receive this unaided, therefore it is better to “snatch” the calf at birth, milk the cow or heifer and then feed the calf using either a bottle or tube. Research in 2005 showed that calves that receive 4 litres against 2 litres of colostrum in the first 12 hours, grew faster by 0.2kg/day, had lower vet costs and yielded higher in their second lactation by 1,350 litres.

As there is no placental transmission of antibodies before the calf is born, it has no immunity and is totally reliant on the colostrum. The calf’s ability to absorb antibodies starts to decline after 6 hours and after 24 hours has reduced by 50%.

Quality colostrum is rich in the necessary antibodies that protect the calf from diseases in early life, before its own immune system starts working. This is also important as the first source of nutrients after birth.

Colostrometer

Chris then highlighted that the bacteria in colostrum double every 20 minutes, so if it has to be kept for feeding later it should be cooled quickly using something like a bag of ice and then reheated for feeding. The quality can vary considerably and should be checked on a regular basis using a colostrometer or blood test (6 calves at 7- 10 days old) to give an indication of the antibodies present.

calves2At Mason House as soon as the calf is born it is taken away and then the cow is then milked through the robots. The calf is then fed two litres of fresh colostrum using a tube and a further two litres several hours later. Chris said that “the way John and Ben feed the calves now is a good way of ensuring the calves receive enough colostrum and with very little scour present a good indication it was good quality”.

Once the calves are established they are fed ad-lib milk, using a plastic five litre drum with a teat, before being grouped together in fives and housed in hutches. Once they are about 14 days old they move into a larger group and are fed using an automatic machine.

Growth rates

Calves have the best food conversion rates of any animals on the farm at 1.25 to 1. Research has shown that calves that are heavier at one month old are consistently heavier at six months, at bulling and again at calving.

To maintain good growth rates calves should receive adequate milk or milk replacer, clean water and an 18% concentrate from two weeks of age to stimulate rumen development. They should only then be weaned when eating 1kg/head/day for several consecutive days.

One issue that does occur now and then at Mason House is the odd case of pneumonia, which Chris explained could be down to in the main to over stocking the building used from two weeks old to weaning, recommending that they have at least 1.5 m2 per calf. John thought the pneumonia could be due to keeping all the bull or beef calves until they are 4-5 weeks old, before being sold in the auction.

The extra value though of keeping these beef calves for a further 20 days does not compensate for the reduction on growth rate, extra vets costs and potential loss in yield, caused by pneumonia in the heifers. That is estimated in first lactation up to 4%, while even greater reductions of around 8% occurred at the second lactation.

Following weaning the calves are grouped together in cubicles on concentrates and haylage, silage or out at grass depending on age and time of year. The aim is to have them calving down at two years and the average age of heifers calving over the past 12 months has been 26 months.

To optimise fertility Chris recommended that heifers are 55% of adult weight and 75% of full grown height (at the shoulders) at first service. The aim is then to serve them on the third cycle, which is when they are most fertile. Therefore to have heifers calving all the year round, they need to have a good balanced nutrition six weeks post service.

At present the growth rate is not monitored, as the farm has no facilities to weigh cattle. Therefore Chris suggested using a weigh band, as a guide to measure the calves and heifers to ensure adequate growth rates are being achieved, as most people often underestimate cattle weights and it reduces the risk of under dosing when treating for any diseases or ailments.

Recommendations

On the whole Chris felt that the calf and heifer rearing at Mason House was good, but there was still room for improvement. The main focus should be on rearing only the heifer calves, the beef and bull calves should be sold as soon as is practically possible. This will then allow the calf buildings to be rested and cleaned out in between batches, as it can be difficult when the herd calves all the year round, and it will help reduce the possibility of overcrowding and the risk of pneumonia.

Next Meeting: “Is your calf and heifer rearing affecting your future milk yields?”

Chris Coxon from DairyCo, who specialises in calf and youngstock rearing, will look at how calf and heifer management affects future yields.

Where: Lancashire Dairy Monitor Farm meeting at Mason House, Bashall Eaves BB7 3DD
When: Tuesday 22nd November, registration 10.45pm for a 11.00am start, finishing around 1.30pm with lunch.

The meeting will focus on the key issues around:

· Feeding colostrum at the most beneficial time

· Maximising growth prior to weaning

· Potential health risks

· Target live weight gain

· The impact calf and heifer rearing has on future production

The performance at Mason House has improved considerably over the past twelve months, In that time the rolling herd average has risen by 240 litres to 8641 litres/cow but the biggest difference has been the rolling daily average which is now 29.5 litres/cow/day up 2.2 litres, all down to the hard work and attention to detail now being undertaken by John and Ben

Several members have now agreed to undertake the Milkbench+ analysis, this is a FREE service provided by DairyCo, paid out of the levy. Once completed figures have been compiled we will have a meeting in the New Year dedicated to those taking part in the Milkbench and herd comparisons whereby we can discuss anything the figures have highlighted or the implications they might have.

If you want to take part in either the herd comparisons or the Milkbench please let me know and I will sort out the necessary paperwork. If you are already using the Milkbench+ please let me know, as we want to be able to compare figures that are local and relevant to the area.

To confirm your attendance, contact me at the Rural Business Centre, Myerscough College on 01995 642206, e-mail livestocknw@myerscough.ac.uk or book online HERE

Open Day Report: Attention to detail restores full yield potential

Fine-tuning the robotic milking system at Mason House Farm, Bashall Eaves, near Clitheroe, has helped restore milk yields.

NWLivestockHartley1S

The Hartley family decided to install two Lely Astronaut A3 robots three years ago for their 140-cow pedigree Roughwood Holstein herd, replacing an eight point abreast parlour which was more than 30 years old.

However, John Hartley, whose son Ben returned from university four years ago, believed that while there were cow health and welfare benefits with the new system, the cows were not achieving their full yield potential.

The 300-acre tenanted Mason House is one of six RDPE Northwest Livestock Programme monitor farms – three dairy and three beef and sheep, in Cumbria, Lancashire and Cheshire – which encourage farmers to discuss new ideas and share information to improve performance on North West farms – looking at animal health and welfare, nutrient management and resource efficiency.

At the farm’s Open Day farm walk organised for the Programme, which is co-ordinated by Myerscough College and supported by industry specialists, producers were told how yields had been improving since last winter when it was decided to reduce the number of cows being milked by each unit, improve silage quality and alter the feed trough to lift forage intakes.

The decision was made in March following discussions with other robotic users and industry experts. Since then the number of cow visits per robot has risen from 2.5 to 2.9 a day with the result that the average daily yield has risen by more than two litres a cow.

Daily Yield

The 12 month rolling average daily yield is up from 27.3 litres a year ago to 29.5 litres for 141 cows with rolling annual average yields increasing from 8,403 litres to 8,641 litres.

At the same time concentrate use has dropped from 0.33kg a litre to 0.31kg litre.

“The number of milkers had gone up to 130 and we were milking 65 cows on each robot but we felt we should be getting more milk,” said Ben.

“In discussion with other robot users, we found that most were milking between 50 and 60 cows with each unit so we took off the late lactation cows which has allowed the other higher yielders to have free access and encourage more timid cows to visit more frequently.

“If the cows are more relaxed they come to be milked every eight hours and we are getting up to three milkings a day. Now we are planning to install a third robotic unit next year,” he added.

NWLivestockHartley3SFrom discussions at on farm meetings held this year with other local dairy farmers, the out of parlour feeders have been moved and split into a 2 and 1, rather than a bank of three, with space to add a fourth, reducing the possibility of bullying and giving the cows more space to move around the building.

Since moving the out of parlour feeders, the feed trough has also been extended to give more feed space per head and increase forage intakes, which should, in turn, lead to the cows lying down for longer periods. The area will eventually be roofed over and include a row of cubicles to increase the accommodation to 165 head.

“I think feeding a TMR would get the best from the robotic system but we are only feeding silage in the trough. We have tried growing wholecrop but the farm is too wet. /we may consider having the crop grown on contract and clamping it here,” said Ben.

NWLivestockHartley7SsSilage quality has been improved this year by cutting earlier. Three cuts were taken.

The Hartleys are aiming for a 10,000 litre rolling average yield. They are working with Kite consultant, Ros Hughes, who analysed the financial figures for 2010-2011 and they compare well with the top 25 per cent of Kite producers.

There are now three years’ DairyCo Milkbench+ figures for comparison, which due to the attention to detail and hard work by John and Ben in monitoring performance, have seen a significant rise in net margin/litre from -1.56, due in part to high culling figures, to 2.61 pence/litre.

This ability to link physical and financial indicators is now being used to help make future management changes based on the benchmarking information provided.

A new dry cow building was erected in autumn 2010 which was initially tried as a composted bed but this was abandoned because of the damp climate in favour of ash bedding which at £20 a tonne is cheaper than sawdust.

Currently the building is split into three sections – for transitional and lame cows, for those nearest to calving and a feeding area for the dry cows in cubicles.

With proposed herd expansion to 165 cows, it is now planned to install cow comfort cubicles in the building and erect another building for dry cows behind the main building.

The calf and youngstock rearing is the focus of the next meeting at Mason House on November 22, with DairyCo’s Chris Coxon.

Report and pictures by freelance journalist Jennifer MacKenzie, whose Stackyard news site can be found at the link below
stackyard agricultural links

Open Day – November 8th

Missed any meetings this year? Couldn’t get to the farms but would like to know more about what was discussed?

Well now’s your chance to catch up with what has been happening on the RDPE Northwest Livestock Programme’s Dairy Monitor Farm in Lancashire over the last two years, as the farmers, facilitators and regular visitors involved discuss progress made to date.

When: Tuesday 8th November starting at 10-45am and repeated again at 1-15pm (Lunch at 12-30pm) – choice of morning or afternoon
Where: Mason House Farm, Bashall Eaves, Clitheroe BB7 3DD

A farm walk, led by farmers on the steering group, will look at the following topics being addressed by monitor farmers John and Ben Hartley:

• Monitoring herd health

• Changes to dry cow accommodation

• Changes to main building

• Possibilities for herd expansion

• Improving silage quality

Book your place (on events section of website) >>

Opportunities for saving energy & on-farm renewables

Back in September 2009 when Mason House was chosen as the monitor farm, Andy Taylor from Promar carried out the Resource Audit to assess the energy and water costs and highlight where possible savings could be made.

The audit was reviewed in July this year to ensure that everything was still on-track, with Andy using some this information to form the basis of the meeting.

Jon Kemp from Sustainable Energy Systems was also talking about on-farm renewable energy options.

And with 25 farmers in attendance, saving energy costs certainly created an immense amount of discussion throughout the meeting.

Top tips from the meeting

• Your electricity supplier must notify you 60 – 120 days before the end of the contact
• You must make sure you know when your current contract expires; otherwise you could be tied into a more expensive tariff for up to 3 years.
• Check timers on water heaters to ensure they are set to the most advantageous times.

Savings in Energy Costs

Andy Taylor opened by describing the benefits of undertaking a Resource Audit, which in the short term can be as simple as checking the tariff currently being paid per KwH. When the original audit was carried out at Mason House he found that they had missed the contact deadline and been rolled over into another 12 month contract without their knowledge.

By explaining to John and Ben what had happened and what to do, they were then prepared for the next contract deadline and renewed it with cheaper tariffs, including changing it to an Economy 7 contract. Andy explained that the letter containing what to do at the end of the contact can often come included with promotional information and be lost within it.

Andy stressed that to gain the most benefit from the Economy 7 tariffs, usage should be 60% day time and 40% night time. This can be achieved by ensuring that as much equipment as possible is working during night-time hours on the cheaper night tariff, particularly those that are high users of electricity (e.g. cooling the milk, water heaters).

Electricity usage Promar Resource Efficiency Presentation>>

By changing to this night/day style of tariff the farm has saved nearly £2000, in this financial year.

Other Savings

• Installation of new equipment can also help to reduce electricity usage including;
• Heat Recovery Systems (Ice Builders)
• Bulk Milk Tank upgrades (which significantly improve resource efficiency)
• Variable Speed Vacuum Pumps
• Renewable Energy (wind turbines , solar panels ,boilers etc)

All of which are currently grant aided through the Livestock Programme. But at present there are no plans to update any of the equipment at Mason House.

On-farm Renewable Energy

Jon Kemp explained that installing a wind turbine can be a good income stream, but it does require a high initial capital outlay of at least £60,000. Jon then gave an overview of the methodology farmers need to go through when they are thinking of installing a wind turbine. Before they are installed it must be established that there is sufficient wind speed using an Anemometer. You then need to gain planning permission, which now is not as big a problem as it has been in the past, due to the government’s policy on renewable energy.

wind turbines View Jon’s presentation – Sustainable Energy Systems Presentation>>

To obtain the best performance from the turbine, it should be installed around 150m from you mains electricity connection, not more than 100 m from private dwellings or neighbours buildings, and have a good access to the proposed site for construction traffic.

Once the turbines are installed they are low maintenance, although an annual inspection and performance check is recommended and they do have a 20 year service life. Once the connection agreement is in place, for the average farm scale turbine the feed in tariff is 28p kW. This is government backed for 20 years and index linked.

The opportunities for saving energy and installing on-farm renewable certainly created plenty of discussion during the supper after the meeting. Installing a wind turbine is something John and Ben have considered, however at present haven’t taken it any further than enquiring about possible planning restrictions.

Elsewhere on the Monitor Farm: Update

The cows have been performing well over the past few months with the rolling annual average daily yield having risen by over a 1 litre/cow, if the trend continues the average daily yields will rise above 30 litres/cow very shortly. This has been done whilst maintaining the feed rate at the same level, 0.31kg/litre. This could be attributed to any of the following changes that have been made over the last few months.

• There are now slightly fewer cows being milked by each robot allowing the more timid cows to visit more frequently.
• The quality of the silage has been improved by cutting earlier.
• The out of parlour feeders have been moved and split into a 2 and 1, rather than a bank of three, reducing the possibility of bullying and giving the cows more space to move around the building.

Since moving the out of parlour feeders, the feed trough will now be extended to give more feed space/head, which should, in turn, lead to the cows lying down for longer periods.

Milkbench+

This year’s DairyCo Milkbench+ figures have shown a significant improvement across the herd. DairyCo has developed Milkbench+ to improve the accuracy of the measures of cost and the comparison across farms. Milkbench+ calculates accurate estimates of total cost of milk production, but more importantly, it links these costs with the management which gave rise to them.

This ability to link physical and financial indicators is now being used to help make future management changes based on the benchmarking information provided. There are now 3 years figures for comparison, which due to the attention to detail and hard work now being undertaken by John & Ben in monitoring performance, have seen a significant rise in net margin/litre from -1.56 (due in part to high culling figures) to 2.61 pence/litre.

Group Comparisons

To gain more from the Milkbench+ figures we are now keen to make comparisons within the group, this will allow a dedicated meeting to be planned around the figures and discuss the different issues that they have highlighted. Several farmers have expressed an interest to be involved, in the free service from DairyCo which is paid for out of your levy (and is well worth undertaking). If anyone else would like to be involved please contact me at the college.

OPEN DAY – Late October / Early November

Everyone is welcome to come along for a farm walk and an over view of anything they may have missed at earlier meetings, when we will be discussing the improvements and changes that have been made over the past two years. (This day had originally been planned for October 5th and has now been put back to later in the month / early November.

Further details to follow once available

Next Meeting Aug 25th – Energy Efficiency / Renewable Energy

Like all dairy farms energy costs are a concern to John and Ben Hartley as the annual cost of electricity keeps rising. The next meeting will look at ways this can be addressed and possible options for installing a wind turbine or other on-farm renewables.

Where: Bashall Eaves Village Hall, BB7 3DA
When: Thursday 25th August, registration 7.15pm for a 7.30pm start (finishing 9 – 9.30pm with supper)

The speakers for the evening will be Andy Taylor from Promar and a representative from Sustainable Energy Systems.

Over the past three years the annual financial figures at Mason House have been analysed by DairyCo using their Milkbench+, which has seen John and Ben turn a -1.56p/litre margin into a +2.61p/litre margin. This has only come about by being made aware of where there are issues and addressing them. It has been a valuable exercise, well worth undertaking and will help with future planning.

Four group members have now agreed to undertake the Milkbench+ analysis, this is a FREE service provided by DairyCo, paid out of the levy. Once they have had their completed figures we will have a meeting dedicated to those taking part in the Milkbench and those that have given their figures for the herd comparisons.

If you want to take part in either the herd comparisons or the Milkbench please let me know and I will sort out the necessary paperwork. If you are already using the Milkbench+ please let me know, as we want to be able to create a group whereby we can compare figures that are local and relevant to the area.

Book your place on our events page >>

June’s report: Grassland walk looking at last year’s grassland improvements

FOLLOWING on from the group meeting back in May 2010 when the different options for grassland improvement at Mason House were discussed. This meeting aimed to look at the reseeding that had taken place following second cut last year, compare the impact it had made in the different fields and discuss possible options for this and future years.

Assessing the reseeded fields at Mason House

Assessing the reseeded fields at Mason House

The meeting attracted over 40 farmers although the weather slightly spoilt the evening by starting to rain as we were still only in the first field.

Monitor Farm Update

Over the winter period John and Ben have felt that their cows haven’t been performing as well as they might. They have looked at overall herd health and feeding without really being able to pinpoint anything significant that would suggest there were any problems. With all the monitoring being undertaken and records being kept this task is now easier than it might have been.

Increase in daily milk yield
The two robots also provide a wealth of information regarding herd statistics, and by comparing these with national averages it was found that the some of the cows in late lactation and one or two slow milkers could be impeding on the rest of the cows.

By reducing the number milked by 10 down to 110, the average number of visits/cow/day has increased from 2.7 to 3.1, lifting the daily production by 3 litres/cow. We will now be monitoring this over the coming months to ensure it is sustainable.

The 3 out-of-parlour feeders are being moved onto the ends of 2 rows of cubicles and split into two banks of a 1 & 2. Hopefully this will reduce any possible bullying and further help cow flow within the building, and also allow the feed trough to be extended the full length of the building.

Excellent first cut

The first cut was taken on the 10th May; as a guide to the overall quality, the dry matter is 28.03% & 26.22%, crude protein 15.36% & 15.71% and a ME of 11.64 & 11.31 MJ/kg in the two clamps respectively. One clamp was treated with Biotal Axphast the other Sure Sile, so it will be interesting to see how they both feed over the coming months.

One problem that has arisen since the cows changed over from last year’s silage to the new crop is that the cows have a low level of SARA, indicated by the cud balls in the cubicles and the ‘bubbly’ loose muck. To stop this becoming a bigger issue 100gms/head/day of Acidbuf is being included with the silage and will then be included in the concentrates moving forward. The likely reason for this is the pH in new silage which is on low side at 3.83%.

Maximising home grown forage

Most farmers are now very conscious that they need to make the best use of home grown forage, and the Hartley’s are no exception, although the land at Mason House is very heavy leaving few options other than grass. To maximise the benefits from the slurry, all the fields have been tested for N,P, K and pH. This has led to the fertiliser policy changing this year with only straight N and K-nitro fertiliser being used and those fields with a low pH are spread with lime.

Back in May last year Helen Mathieu highlighted the fact that most of the fields at Mason House would benefit from the inclusion of more ryegrass in the swards, to make best use of the all N applied. The sward needs to be at least 50% ryegrass, as indigenous grasses like rough stalked meadow, bent or yorkshire fog don’t respond as well to nitrogen thus affecting overall yield.

Grassland Walk – Monitoring grassland improvements

Top tips from the meeting

• Reseeds will often not show a significant increase in grass growth in the following year, particularly if they were sown late in the season
• To obtain optimum grass yields the soil pH should be 6 – 6.5
• Over-seeding works best if the soil condition is good and there is no shallow soil pan
• Grass growth starts in the spring at soil temperatures above 5°C over 5 consecutive days

Aitchenson drill

James Bretherton (centre) discusses how the grass re-seed has done

James Bretherton (centre) discusses how the grass re-seed has done

James Bretherton opened the discussion in one of the fields that had been over-sown using a New Zealand built Aitchison drill following second cut in August. Over-seeding is something John and Ben have never tried before; and were keen to make some comparison, so one third of the field was left untreated.

To obtain the best from over-seeding the surface needs to be dry enough to allow the drilling to take place without any smearing, and the soil warm and damp enough for the seeds to germinate. The soil temperature on the night was 160, which James described as ideal for over-seeding or direct reseeding.

The week before the meeting grass samples were taken, measuring half a square metre, from both parts of the field to compare if there were any differences. The over-seeded half of the field at that time had 45% more grass cover, but when analysed there wasn’t a huge difference in sugar levels, however it was a very overcast day, which may have affected the sugars in the growing grasses.

The adjoining field had been ploughed and re-seeded, with the intention being to drill the new grass seeds, however due to ground conditions at the time they were broadcast in early September. The new seeds had struggled a little over winter and didn’t yield too highly at first cut, but the aftermath soon recovered. It is a very different picture now; again a square was cut and measured, resulting in an extra yield of 165% compared to what hasn’t been re-seeded, again with no real difference in sugar levels.

Better growth in second year

James explained that often new re-seeds don’t always show a big increase in their first season, but in subsequent years they will out yield older leys. Therefore both these fields will again be assessed next year to monitor any differences there may be in yield and sugar level. In comparing the difference in fields James described how to obtain the best from over-seeding. The soil condition has to be right, there is no point over-seeding either using a slot seeder or grass harrow if the soil is suffering any form of compaction. By digging a small hole this can be easily checked and dealt with according to the depth of the pan.

James then discussed the benefits of aeration on grass growth. In the spring grass starts to grow when the soil reaches 50c and clover when it is 90c. By aerating the soil, temperatures rise faster than those that are water logged, aeration also allows the grass to respond faster to fertiliser and make better use of the nutrients in slurry, which all helping to improve grass growth.

To improve soil condition 40 acres were aerated last August using a sward lifter; this certainly made a difference last winter with the local game keeper commenting how much dryer these fields were compared to the others he crossed daily when feeding pheasants.

Red Clover

James described how growing red clover could now be an option for John and Ben as they now no longer will be keeping breeding sheep, (red clover affects the oestrus cycle of ewes). The cost saving per ha/year of a red clover silage sward, compared to a perennial ryegrass sward with 200kg of N fertilizer applied is in the region of £100+, with no reduction in forage yield, and would be well suited to a multi-cutting system. It should however be mown first and chopped last to allow it the maximum time to wilt, and left in the swath to minimise leaves shattering, which reduces the protein levels.

In summarising, the overall benefits of re-seeding James stressed that to obtain maximum grass growth the pH should be 6.2 – 6.5 and the P and K indices of 2, all of which should be addressed first before considering re-seeding or over-seeding.

Further re-seeding will be undertaken this summer at Mason House following second cut, the method of this will however depend on the weather and soil conditions at the time.

April’s report: Keeping Simple, Effective and Worthwhile Records

FOLLOWING the successful meeting held in February the group decided evenings were more practical, and depending on the topic should be held on farm.

mason house 004Although we clashed with the dry and sunny weather keeping some farmers away, it was a very good meeting with 12 in attendance creating plenty of discussion around the current issues at Mason House.

Update since last meeting – FERTILISER POLICY

Using the advice given by Graham Wilson from Promar in the updated nutrient management plan, the fertiliser policy has changed this year. In the past bulk 20.10.10 fertiliser has been spread on all the fields, although ground conditions and the weight of the spreader often meant spring applications were delayed, thus affecting cutting dates.

This year only N fertilizer has been used, and it was all applied the first week of March which, depending on the weather this month, should give John and Ben a broader window of opportunity for silage making.

Following the meeting in February, the slurry additive Digest-it from James Bretherton has been added to the lagoon and we will be monitoring any changes to the slurry over the next 6 months.

Long term changes

Constantly during the time we have been working with John, one of the things he keeps reiterating is that it is attention to detail that makes the difference. The main aim for the meeting was therefore to look at how the performance of the dairy herd can be monitored as simply as possible whilst having the maximum impact, with the added advantage of having the group on the farm to discuss the current management changes taking place.

There are long term plans to increase the size of the dairy herd and install a third robot. Before then the cubicle buildings will be altered and the ewe flock will be dispersed.

Sheep will then be taken in on tack over the winter months to keep the fields tidy, without impacting on the spring grass growth. Not having any lambing ewes will have a two-fold effect; it will free up more time to be spent with the dairy cows and should enable the silage to be cut sooner in May.

Top Tips from the Meeting

Kite’s KPI (Key Performance Indicators) wall chart, monitoring 6 health and physical factors. Ros has set John & Ben targets for each one, then if any indicators fall outside the accepted range they are highlighted and acted upon.

Kite’s KPI (Key Performance Indicators) wall chart, monitoring 6 health and physical factors. Ros has set John & Ben targets for each one, then if any indicators fall outside the accepted range they are highlighted and acted upon.

• Records should be simple to complete, easy to understand and worthwhile
• Without monitoring the herd’s performance it can be difficult to understand the main issues affecting them
• With the rising cost of concentrates, it is essential to make high quality forage
• It is essential to have a bedded area available to aid transitional cows and any with health problems

Keeping it Simple

On most farms there can be an overabundance of information available based around the herd’s performance both physical and financial. The problem is understanding what is relevant and how best to use the information, which has been the same at Mason House, with the comment often coming from John ‘that he felt his cows weren’t milking as well as they should’ although not really knowing why or if there were any underlying issues.

Over the past few months Ros Hughes from Kite Consulting has been working closely with John and Ben, setting them up with Kite’s KPI (Key Performance Indicators) wall chart, monitoring 6 health and physical factors. Ros has set John & Ben targets for each one, then if any indicators fall outside the accepted range they are highlighted and acted upon.

The 6 KPI’s are;

1. Dry matter intakes (kg per cow per day)

The weigh cell fitted to the loadall to help John and Ben calculate dry matter intake

The weigh cell fitted to the loadall to help John and Ben calculate dry matter intake

Important if intakes are moving in the wrong direction, affecting both milk production and pregnancy rates .Keeping track of DMI should encourage more efficient feed use and give more accurate costings. Ben now measures DMI using the new weigh cell fitted to the loading shovel, with a target of 22-23 kg DM/cow/day (longer term 24 kg/head)

2. Average daily milk yields
Milk production ultimately drives profit, the aim is for 28 litres/milking cow/day sold every day, rising to 30 litres.

3. Number of confirmed pregnancies (monthly)
Pregnancies steer herd performance, without getting cows in calf calving patterns will slip and annual milk production will drop. With 145 cows in herd calving all the year round, less 25% culls, requires 109 calvings/year, equating to 9 cows/month confirmed in calf. Monthly figures are plotted against this using information from routine fertility visits with the vet.

4. Number of mastitis cases a month
Monitoring mastitis incidence can flag up any problems, such as parlour routine or environmental issues. The aim is a max of 35% in the herd equalling 51 mastitis cases/yr or 4.2/month.

5. Percentage of cows mobile
Mobility is the most important KPI on any farm, when you get this right everything else will fall into place; a cow will eat more, have higher yields and good fertility. Currently the aim is to have 90% of total herd with a score of 0/1.

6. Fresh cow index
This is the percentage of total culls occurring in the first 60 days of lactation. The fresh cow index is an excellent way of condensing information on how well the farm is transitioning cows through calving and into lactation, as any cull during the first 60 days will not have been planned. The aim is for less than 20% of total culls or 8 cows/year.

Most of these figures are readily available on all farms. Monthly recording of the main health issues will highlight the main reasons for culling and quantify the financial impact they have on the business. The information available from using the chart will help John and Ben when making future management decisions and take out some of the guess work.

Over the coming months we will be observing how they progress with the chart, comparing the actual to the targets set by Ros and be reporting back on the progress. This will then allow us to look at the information available and any issues that have been highlighted at future monitor farm meetings.

Obsessed when Making Silage

mason house silageDue to the milking cows at Mason House housed all the year round and silage is now the main forage, the focus of the meeting then turned to the silage making. With the price of concentrates continually rising making high quality silage is important to all livestock farmers. Ros stressed that John and Ben need to be ‘obsessed’ with the silage making, ensuring that they control the contractor and it’s not the other way round.

The time and cost spent making silage is nothing compared to that spent feeding poorly made silage the following winter. When the first load of grass arrives in the pit, it should be inspected to ensure that the grass is not chopped too short (less than 2 cm), and ensure it has been adequately wilted to 25-30% dry matter, with subsequent loads inspected at regular intervals.

Good silage making starts with the mowing;
• Cutting later in the day to achieve the highest sugar levels possible
• Leaving stubble of 7-8 cm to avoid contamination from soil and encourage a fast re-growth

It should then be;
• Spread evenly within 1 hour of cutting
• Rowing up shouldn’t commence until immediately before pick-up
• The clamp should be filled as quickly as possible
• Avoiding rolling the clamp before the next day’s filling as this will draw air back in
• The clamp should be sealed as soon as consolidation is complete

The group then discussed the use of additives, the general feeling was that they don’t compensate for poor management and should be used as an insurance policy if the weather is inclement when making the silage.

Cubicles or Bedding?
With the current management changes in mind John and Ben then explained what they are planning. Before the long term aim of increasing the cow numbers takes place, the current buildings for both milking and dry cows are to be altered.

The dry cow building at Mason House

The dry cow building at Mason House

Last year a new dry cow building was erected and, as a trial, bedded with compost to see if it would work. However due to the damp and cold air it wasn’t possible to achieve the required heat in the bedding to start the composting process, therefore the dry cows finished up bedded with straw.

John and Ben were considering what to do with the new dry cow building, now the cows are outside, should they replace the bedding with sand cubicles, allowing the building to house more dry cows or carry on using straw and erect a further building to house the remaining dry cows.

Ros explained with the pressures on cows prior to and following calving it would be beneficial to keep the bedded area, and split it into two. Half could then be used for newly dry cows and half for transitional cows and any needing a little ‘TLC’. These cows could then access the robots using a grazing gate. The general feeling around the group backed up Ros’s thoughts and for the time being the building will continue to be bedded with straw.

As part of changing the building layout, the out of parlour feeders are to be moved away from the feeding trough to the other side of the building. This half of the building will be extended into the field, which will then allow the feeding trough to be extended to give the milking cows nearly twice as much feed space per head.

As all of this work progresses during the coming months, the group will be keep updated at future meetings and there will be regular reports on the livestock website.

Future Business Group Work

The next meeting will on Tuesday 21st June, with Helen Mathieu and James Bretherton, will be having an evening grassland walk to look at the reseeding, over-seeding and aeration that took place last year.

February’s report: Efficient slurry use at Mason House Farm

THIS was the first evening meeting for the business group and overall a huge success for everyone concerned, with over 20 farmers attending the Shireburn Arms at Hurst Green.

Following discussions with the group, the next meeting is planned for Wednesday 20th April and again will be an evening session, this time held at Mason House.

With the price of artificial fertiliser continually rising year on year, the aim of the meeting was to look at the slurry usage at Mason House to see if it can be used more efficiently and effectively to reduce the cost of purchased fertiliser.

Top Tips from the Meeting

• Slurry is a valuable source on nutrients, and should be treated accordingly.
• At today’s prices a cow will produce almost £5 worth of slurry each month when housed, (equating to over £8,500 at Mason House with the cows housed all the year round).
• Soil samples should be taken from a quarter of the farm every year and tested for pH, N, P and K to check the residual levels.
• Slurry and fertiliser applications should be matched to the crops requirements.

“Enjoyable”

“Having the right amount of detail on efficient slurry utilisation made it a very enlightening and enjoyable meeting” said group member John England from Dunscar Farm, Rishton.

Update since last meeting

The current monthly averages have seen the daily milk yield rise by 1.4 litres to 27.2 litres/day, whilst the feed rate has dropped by 0.08 to 3.2kg/litre. The relevance of these and other KPI’s (Key Performance Indicators) will be discussed at the next meeting.

Meanwhile there is now the opportunity for the whole group to compare certain key figures; average daily yield, culling, calving and in-calf percentages. 5 farmers have already submitted their figures to compare to John and Ben’s, with the comparison table available in the business group members area on the monitor farm page of the livestock website.

Please follow the link (below or top right of this page) or contact the office for further details
Business Group Members Area >>

Slurry Spreading has Evolved

Graham Wilson

Graham Wilson

Graham Wilson from Promar, who prepared the nutrient management plan for Mason House, opened by explaining that over recent years spreading of slurry and FYM has on many farms changed dramatically.

By using modern spreading methods more of the available Nitrogen (N) is utilised by the plant rather than escaping into the atmosphere. Slurry spread using a dribble bar or trailing shoe compared to a conventional splash plate, will result in £6.50/acre worth of extra available N, and could result in a possible 20% increase in grass growth depending on time of application.

Using data from the soil samples that have recently been taken, Graham highlighted that with the Phosphate (P) indices at 3, these fields required no P fertiliser this spring. The Potash (K) figures varied from 1 to 2+, depending on when and where slurry had previously been applied.

Potash

Graham recommended that K fertiliser be applied later in the season on grazing fields (not before June) to avoid the possibility of grass staggers in the dry cows, due to the uptake of potassium in spring grass.

The grazing fields with indices of 1 should have 30 kgs/ha applied, which could come from one application of slurry in the autumn, and those with higher levels require no fertiliser unless they are used for cutting.

The requirement for the cutting fields is totally different as large quantities of K are removed in grass silage (230kg/ha in 2 cuts).

Therefore those fields with an index of one would require 270kg/acre to replace the K lost and build up the level in the soil. With the bulk of the requirement available in the slurry Graham recommended applying 3 cwt of 25.0.16 after first cut, to make up the shortfall.

In the future those fields with low K levels should be targeted first when applying slurry, to help build-up the residual levels, rather than those with a level of 2 and above.

Financial Value

Using average figures, and some provided by the group, Graham then demonstrated how to calculate approximately the financial and nutrient value of slurry.

Table showing the figures and calculations Graham used to explain the value of slurry

table

Graham finished by reiterating that efficient slurry usage now and in the future is necessary to continue building up the soil fertility, organic matter and P & K indices. This is essential in helping to reduce the reliance on purchased fertiliser as the cost continues to rise.

It is evident from Graham’s figures that the slurry produced at Mason House is a valuable commodity, not to be ignored or treated as purely a waste product.

James Bretherton

James Bretherton

With this in mind James Bretherton from AgScope has kindly agreed to run an on-farm trial using Digest-it, a biological slurry digester, to see if the nutrient value of the slurry can be increased further.

Improving the Value of Slurry

James explained that the Digest-it works by composting the slurry, helping to create and maintain a balanced microbial environment that in turn provides a rich food source for microbes as well as dormant aerobic bacteria.

This can potentially further increase the N value by 33%, P by 28% and K by 34%, giving an overall increased financial value of £52/ha when spread.

James described slurry as ‘highly anaerobic ‘, with the capacity to damage soil life, killing worms and other aerobic life, if too much was applied at any one time.

The aims therefore of adding the digester is to: make the slurry more aerobic; help increase soil life and activity, and improve the nutrient value by £8-£9/1000 gallons.

It also reduces the crusting and separation when stored, requiring less stirring and making it easier to spread – particularly when using an umbilical system.

This in turn should save on fuel costs and time when stirring and spreading the slurry at Mason House.

On-farm Trial

After the store has been emptied this spring, the initial Digest-it will be added and then fortnightly thereafter. This will then be monitored for the next six months to see how it affects the slurry, by recording any alteration in nutrient and aerobic value.

Any changes will indicate that nutrients previously locked up in the slurry, by it being anaerobic, will be available as units of fertiliser, obtainable for plant growth. This could then allow for further savings in purchased fertiliser.

Changes in Fertiliser Usage and Application

Using information from both the original and updated Nutrient Management plans the fertiliser policy will change this year at Mason House.

Only N will be applied in the spring and a K-Nitro type fertiliser used later in the year, when previously a 20.10.10 compound has been used across the farm throughout the year.

The way the fertiliser is spread will also change. Previously all the fertiliser was delivered in bulk and spread using a large two tonne spreader – which if ground conditions were poor – often delayed spreading.

This year all the fertiliser will be spread using a smaller spreader and tractor which should allow the timings to be improved and create a larger window of opportunity for cutting the silage crop due to there being less residual N in the standing grass.

Future Business Group Work

The next meeting on April 20th will discuss the benefits to the business of keeping effective but simple records, and monitoring the main KPIs.

This will be led by Ros Hughes from Kite Consulting, when there will also be the opportunity to discuss the group comparisons currently being undertaken to see if there are any trends arising that could be affecting not only the cows at Mason House but those on group members’ farms.